MEGATEX XD | Mineral Separator and Screening Machine
The highest capacities in a single unit.
Screen high-volume applications with extremely accurate separations using The Rotex Minerals Separator™/MEGATEX XD™. Every multilevel mineral separator features unique stacked designs for smaller footprints and was engineered to withstand the harshest conditions.
Features
How It Works
Rotex’s Gyratory Reciprocating Motion
The Gyratory Reciprocating Motion gradually transitions along the length of the mineral separator, starting off as purely gyratory motion at the head, then moving to elliptical movement in the center and reverting back to reciprocating toward the end.
- Circular motion at feed end
- Spreads the material across the full width of the screen surface
- Stratifies the material
- Aggressively conveys material forward
- Changing to elliptical motion at center
- Long-stroke elliptical action
- Enhances product stratification
- Conveys material at high capacity
- Reciprocating motion at discharge end
- Removes near-size particles
- Improves screening efficiency
- No vertical component ensures material is in constant contact with the screen surface
Click here to watch a video of the MEGATEX XD mineral separator.
Benefits
Reduced Downtime
The combination of quick-access clamps, external drives, and no flexible connections reduces downtime by making maintenance on the mineral separator easier.
Consistent Screen Tension
Through the use of our unique screen-attachment method, the screen is automatically tensioned with each new screen installation.
Eliminates Product Leakage
Each fraction is fully contained within the mineral separator through the use of our patented Cam Lift-Rail and customized internal seals.
Independent Screen Access
The stacked, multiple-deck, tray-access design allows individual screen access, which eliminates the need to remove all decks. A single deck screen change can be completed in 10 minutes, and all 12 decks within two hours.
Longevity and Durability
Rotex drives are designed for long-term, dependable service with minimal maintenance. In addition, 500 to 1,000 pounds of abrasion-resistant liners ensure your mineral separator will withstand any application.
Configuration Options
High Volume "Plus" Design
Designed for high-volume applications like fertilizer, minerals, and grain, the “Plus” includes configurations with increased flow inlet plenums, more spacing between screen decks, and deepened discharge doors. Additionally, we offer models that feature increased screen area and screen deck slope.
Installation
Existing structure
Because the mineral separator suspension system has low transmitted forces, the machine can be mounted directly to a structural steel framework.
Rotex supplied stand
The mineral separator can be floor-mounted using a support stand designed for a specific model.
Manual Request
Need an original manual to know what parts are needed for your Rotex equipment? Request one here and we’ll advise if it’s available.
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